LEV-CO
182 N Port Road, Unit 3
Port Perry, Ontario L9L 0B7
182 N Port Road, Unit 3
Port Perry, Ontario L9L 0B7
App Support: 1-888-512-7173
Office: (905) 831-7001 / (888) 862-5356
Fax: (905) 831-7443 / (866) 885-1583
E-Mail: sales@lev-co.com
Office: (905) 831-7001 / (888) 862-5356
Fax: (905) 831-7443 / (866) 885-1583
E-Mail: sales@lev-co.com
Welding Shops - Copper Alloy Welding
Here are method(s) that control the emissions generated from the Copper Alloy Welding process.
Click on the preferred Control Method to learn more about:
- Budgetary costs (Do you own quote)
- Codes that are relevant to this control method
- Dimensional Data
- Equipment in use
- Installation examples
- Videos
- Owners manuals
- Brochures
For further support, please contact us directly at 1-888-862-5356.
Back & Side Draft Systems
Back and Side Draft Tables are similar to Down-Draft Tables. “Back Draft” and “Cross Draft” are ideal solutions when extraction methods such as self-supporting extraction arms and other such systems prove to be inappropriate for the application.The contaminated air is drawn in from the back or side panels of the work area.
These units come with or without filtration systems and can also be combined to create complete enclosures for whatever the application might be
Some important points to consider when purchasing:
Some important points to consider when purchasing:
- What is the velocity or the air required to pull the fumes and dust horizontally into the table? (Capture Velocity: Add up the CFM for all of the inlets that will run at once)
- What velocity at the Table surface is required to achieve the appropriate Capture Velocity? (Face velocity)
- Do I have enough filter media in the collector? (Air to cloth ratio)
- Will it stand up to the working environment (Eg: is it made from Plastic or Steel?)
- Filter cleaning: Does the filter cleaning system really work in your application?
- What will be my filter maintenance and energy costs per year?
- Are there any tertiary risks such as fire, explosion, etc., that I need to consider?
Down Draft Tables
Down Draft Tables. Sometimes the best solution for extracting welding fumes is right on the table. This is generally referred to as a Down Draft Table. The Downdraft Table serves as both a workbench and an air cleaner.
A rigid grill supports the product, while an air cleaner below draws smoke and fumes down and away from the worker's breathing zone. A worker can weld, grind, and cut on the surface of the table while dust and fumes get sucked away from breathing air space
Some important points to consider when purchasing:
Some important points to consider when purchasing:
- What is the velocity or the air required to pull the fumes and dust downward into the table (Capture Velocity)? (Add up the CFM for all of the inlets that will run at once)
- What is velocity at the Table surface required to achieve the appropriate Capture velocity (Face velocity)?
- Do I have enough filter media (Air to cloth ratio) in the collector?
- Will it stand up to the working environment (Eg: is it made from Plastic or Steel?)
- Filter cleaning: Does the filter cleaning system really work in your application?
- What will be my filter, maintenance and energy costs per year?
- Are there any tertiary risks such as fire, explosion, etc, that I need to consider?
Extraction Arms
1. What is an extraction arm?
Answer: An extraction arm is a Capture or receiving device designed to capture aerosols at the emission point before the contaminants have a chance to reach the workers' breathing space.
Typically, it is the 1st and most crucial part of an LEV or Local Exhaust & Ventilation system. NB: NB: Local exhaust ventilation can also be referred to as Process ventilation or Industrial Ventilation, or Local Control ventilation.
Available in several different designs:
2. What applications are best served by extraction arms?
Answer: Here is a list: (List all of the Process linked to the catalogue solution called "Extraction arms")
3. Can "extraction arms" make toxic work places spaces safe from Airborne contaminants?
ANSWER: Yes, but only when systems the systems are designed, installed and used precisely. Unlike Dilution ventilation, Extraction arms can return significant energy savings and improvements in health and safety. However, the precision at which they must be designed, installed and used can be complex. Lev-co recommends that these three procedures OSHA's HOC(hierarchy of controls) and MOC (management of change) and PSR (Pre-start Safety review), when appropriate, should be used when selecting extraction arms as a capture method.
Here are links to examples of these 2 procedures:
OSHA Hierarchy of controls (https://www.osha.gov/sites/default/files/2019-03/health_hazards_workbook.pdf
MOC Management of change sample document (https://www.safer.ca/docs/safer_combustible_dust_management_of_change_handout.pdf)
PSR Pre-start Health and Safety review (https://www.osha.gov/sites/default/files/publications/osha3132.pdf)
4. What industries and environments are extraction arms used in?
ANSWER: Here are the various industries using extraction arms: (Show links to relevant industries)
5. What are the different types of extraction arms available?
ANSWER: See our offering of fume extractors here: (Show list from catalogue section)
5.5 What are the selection criteria that must be considered when selecting an extraction arm?
ANSWER: See Below:
<
What are the pros and cons of extraction arms versus other types of capture methods?
ANSWER: Pro's:
Remove airborne toxins at source before they enter any worker“s breathing zone
Low energy costs (Heat loss, electrical energy)
Allow the use of smaller filtration equipment
Well suited for "on-demand" controls allowing for greater flow at the source, yet lower overall flow
Some extraction arms allow the supporting of items like wire feeders, Compressed air cord reels and electrical cord reels for increased productivity
Better visibility through the addition of hood-mounted lighting solutions
Optimized hoods, large-diameter receiving hoods and hose extensions are effective solutions where capture or hood placement is difficult
hood can be rotated 90 degrees (perpendicular to the floor), eliminating shadowing
when used correctly, the operator can visually see the contaminant being safely drawn away from the process Con's:
Operator needs to be comfortable with the use of the arm to ensure adequate capture
Arms not always available in larger diameters for required capture velocity
Production time lost to place the extraction arm in place
Cannot always reach the point of emission
Worker buy-in is not always achieved due to lack of fume capture
Fugitive emission released into the workspace
Some extraction are not built to withstand the working environment
poor design can lead to excess capture velocity resulting in extra capture velocity (Shielding gases loss) and air noise.
Answer: An extraction arm is a Capture or receiving device designed to capture aerosols at the emission point before the contaminants have a chance to reach the workers' breathing space.
Typically, it is the 1st and most crucial part of an LEV or Local Exhaust & Ventilation system. NB: NB: Local exhaust ventilation can also be referred to as Process ventilation or Industrial Ventilation, or Local Control ventilation.
Available in several different designs:
- Internally Supported
- Externally Supported
- Telescopic
- Mild or Stainless Steel Construction
- Lengths: Up to 45'
- 2.5" to 8" Diameter's Available
2. What applications are best served by extraction arms?
Answer: Here is a list: (List all of the Process linked to the catalogue solution called "Extraction arms")
3. Can "extraction arms" make toxic work places spaces safe from Airborne contaminants?
ANSWER: Yes, but only when systems the systems are designed, installed and used precisely. Unlike Dilution ventilation, Extraction arms can return significant energy savings and improvements in health and safety. However, the precision at which they must be designed, installed and used can be complex. Lev-co recommends that these three procedures OSHA's HOC(hierarchy of controls) and MOC (management of change) and PSR (Pre-start Safety review), when appropriate, should be used when selecting extraction arms as a capture method.
Here are links to examples of these 2 procedures:
OSHA Hierarchy of controls (https://www.osha.gov/sites/default/files/2019-03/health_hazards_workbook.pdf
MOC Management of change sample document (https://www.safer.ca/docs/safer_combustible_dust_management_of_change_handout.pdf)
PSR Pre-start Health and Safety review (https://www.osha.gov/sites/default/files/publications/osha3132.pdf)
4. What industries and environments are extraction arms used in?
ANSWER: Here are the various industries using extraction arms: (Show links to relevant industries)
5. What are the different types of extraction arms available?
ANSWER: See our offering of fume extractors here: (Show list from catalogue section)
5.5 What are the selection criteria that must be considered when selecting an extraction arm?
ANSWER: See Below:
- Capacity (How much flow will the extraction arm handle?)
- Capture velocity (can the extraction accommodate the required capture velocity to capture the aerosol?)
- Easy to use (How many articulations/joints does the extraction arm have?)
- Stay in place? (Does the extraction stay in place, how often do the joints need to be tightened?
- Extension hoods (Do you need a large diameter extension hood, eg 36" diameter?) (Optional)
- Can the extraction arm withstand the Pressure/abraision/corrosion/etc?
<
What are the pros and cons of extraction arms versus other types of capture methods?
ANSWER: Pro's:
Remove airborne toxins at source before they enter any worker“s breathing zone
Low energy costs (Heat loss, electrical energy)
Allow the use of smaller filtration equipment
Well suited for "on-demand" controls allowing for greater flow at the source, yet lower overall flow
Some extraction arms allow the supporting of items like wire feeders, Compressed air cord reels and electrical cord reels for increased productivity
Better visibility through the addition of hood-mounted lighting solutions
Optimized hoods, large-diameter receiving hoods and hose extensions are effective solutions where capture or hood placement is difficult
hood can be rotated 90 degrees (perpendicular to the floor), eliminating shadowing
when used correctly, the operator can visually see the contaminant being safely drawn away from the process Con's:
Operator needs to be comfortable with the use of the arm to ensure adequate capture
Arms not always available in larger diameters for required capture velocity
Production time lost to place the extraction arm in place
Cannot always reach the point of emission
Worker buy-in is not always achieved due to lack of fume capture
Fugitive emission released into the workspace
Some extraction are not built to withstand the working environment
poor design can lead to excess capture velocity resulting in extra capture velocity (Shielding gases loss) and air noise.
Portable Filter Units
Portable Dust & Fume Filter Units. Quite often “Clean Air” solutions are required throughout a work place. These units can be easily moved from location to location with ease while capturing dust and fumes where needed.
Various Options in Filtering Systems Available:
For more info, please see the products and associated documentation listed below.
Various Options in Filtering Systems Available:
- Washable Filters
- Cleanable Filters
- Self-Cleaning Systems
- Throw Away Filters
For more info, please see the products and associated documentation listed below.
Single or Dual Work-Station Filter Units
Single or Dual Work-Station Filter Units such as these are ideal for 'Cell Based' manufacturing and work stations. Most of these solutions are based upon self-cleaning filter cleaning systems to reduce filter costs.Water based systems are also available for certain explosive and flammable applications
Some important points to consider when purchasing:
Some important points to consider when purchasing:
- What is the Total Flow Rate? (How many CFM's are needed to capture the contaminants)
- What is the exact resistance (filter and capture device losses) required for the fan to overcome?
- Do I have enough filter media in the collector?(Air to cloth ratio)
- Will it stand up to your environment (Eg: is it made from Plastic or Steel?)
- Filter cleaning: Does the filter cleaning system really work in your application?
- What will be my filter, maintenance and energy costs per year?
- Are there any tertiary risks such as fire, explosion, etc, that I need to consider?
